Multi Head Tube Filling Machine

Name: Multi Head Tube Filling Machine
Brand: BHAVANI ENGINEERING WORKS
Price: 1200000 INR
Availability: InStock

Price 1200000 INR/ Unit

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MOQ : 1 Unit

Multi Head Tube Filling Machine Specification

Product Type
Multi Head Tube Filling Machine

Material
Stainless Steel

Application
Cosmetic, Pharmaceutical, Chemical, Food & Beverage, Personal Care Industries

Packaging Material
Plastic, Laminated, Aluminum Tubes

Computerized
Yes

Automatic Grade
Automatic

Control System
PLC Based Control Panel

Drive Type
Electric

Voltage
220-440 Volt (v)

Weight (kg)
Approximately 650 kg

Dimension (L*W*H)
2100 mm x 930 mm x 2100 mm

Capacity
30 to 120 tubes/hour (Depending on model and tube size)

Feature
High Accuracy Filling, No Tube No Fill System, Easy Changeover, Low Maintenance

Color
Any

Noise Level
< 75 dB(A)

Power Consumption
3.5 kW

Tube Diameter Range
10 mm to 50 mm

Hopper Capacity
40 Liters (standard)

Sealing Type
Hot Air/Mechanical/Ultrasonic (as per user requirement)

Filling Volume Range
5 ml to 250 ml

Tube Length Range
50 mm to 250 mm

Display Interface
Touchscreen HMI

Compressed Air Requirement
6 CFM at 6 bar

Changeover Time
Quick-change parts for fast format changeover

Safety Features
Overload Protection, Safety Guards, Emergency Stop

Filling Accuracy
±1%

No. of Filling Heads
2 to 4 Heads (as per model variant)

Filling System
Pneumatic + Servo Mechanism

About Multi Head Tube Filling Machine

Specifications

Packaging Type Plastics Tubes Metal Tubes
Filling Speed 70 to 80
Capacity 70 to 80 tubes Per minutes
Power Consumption 7 kW
Machine Type Automatic
Brand Bhavani
Voltage 220 / 440
Pressure 6kg
Material ss 316
Color any
Filling Range 3 gram 250gram
Number Of Heads 2
Packing Type tubes

Fast and Accurate Tube Filling

This machine boasts high accuracy (1%) and is engineered for quick, reliable filling tasks, accommodating varying tube sizes and shapes. With a production capacity of 30 to 120 tubes per hour, it is well-suited for manufacturers requiring consistent quality across different lots and packaging types. The system's quick-change parts enable rapid changeovers, minimizing downtime and increasing productivity across operations.

Versatile Applications and Seamless Integration

Designed for a broad range of packaging materials such as plastic, laminated, and aluminum tubes, this machine is ideal for the cosmetic, pharmaceutical, personal care, and food industries. Its 40-liter hopper and adaptable sealing types-hot air, mechanical, or ultrasonic-offer seamless integration into diverse production lines, ensuring reliable performance regardless of product viscosity or packaging requirements.

User-Friendly, Safe, and Efficient Operation

Featuring a touch screen HMI and PLC-based control system, the operator interface is intuitive, enabling easy format selection, adjustments, and diagnostics. Built-in safety features-including overload protection, safety guards, and emergency stop-protect personnel and equipment while maintaining low noise operation (below 75 dB(A)), making it suitable for modern, automated facilities.

FAQ's of Multi Head Tube Filling Machine:

Q: How does the tube filling process work with this Multi Head Machine?

A: The machine uses pneumatic and servo-driven filling heads to accurately dispense products into tubes. Tubes are loaded, filled with specified volumes (5 ml to 250 ml), sealed using a method chosen by the user (hot air, mechanical, or ultrasonic), and then ejected. The no tube, no fill system ensures product is only dispensed when a tube is present.

Q: What are the benefits of the quick-change parts and easy changeover system?

A: Quick-change parts allow operators to switch between formats or tube sizes rapidly, reducing downtime. This feature increases productivity and makes the machine suitable for manufacturers who handle multiple SKUs or frequent product changeovers.

Q: When should I use hot air, mechanical, or ultrasonic sealing?

A: The sealing method depends on your tube material: hot air is best for plastic and laminated tubes, mechanical for certain specialty tubes, and ultrasonic for precision or sensitive applications. The choice is informed by product and tube type, ensuring optimal seal integrity.

Q: Where can this machine be installed and used effectively?

A: This filling machine is ideal for industrial and manufacturing setups in cosmetics, pharmaceuticals, chemicals, personal care, and food and beverage sectors. Its stainless steel construction and safety features make it suitable for hygienic environments and demanding production lines.

Q: How does the PLC-based control panel enhance operation?

A: The PLC-based control panel automates and monitors every phase of the filling and sealing process. Combined with the touchscreen HMI, it enables precise adjustments, real-time data access, and efficient troubleshooting, ensuring high accuracy and smooth workflow.

Q: What maintenance requirements does the machine have?

A: Maintenance is minimal due to the robust stainless steel body and reliable pneumatic plus servo mechanics. Routine inspections, cleaning, and periodic lubrication of moving parts are recommended to ensure consistent performance and longevity.

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